Why spreadsheets stop working for safety teams
In most plants the first “safety software” is a set of files: one for induction and refresher training dates, one for pre-employment and periodic medical examinations, one for the accident register, one for findings from workplace inspections and one for hazardous substances. Each is correct on its own. The problem appears when they must be combined — only then do you notice that a transferred employee holds valid refresher training but no medical referral covering the hazards of the new position.
The second cost is duplicated work. The same person is entered in several places and a job change requires several corrections: records, risk assessment, training plan, medical referral and the list of people exposed to chemical agents. Someone always misses one.
The third cost is the least visible: no change history. When a labour inspector or an ISO 45001 auditor asks exactly when a preventive measure was introduced after an accident and who approved it, the answer has to be reconstructed from email. See our guide on choosing safety software.


